View Slide Show for information on system features.

production plus ™

 

The Production Plus™ automation system is a PLC based control system that uses QIMS™ for the operator interface.  The system can incorporate 5 to 20 pieces of plant equipment and 4 crushing circuits.

Also included in the system are the instrumentation needed to effectively automate the plant.  This includes equipment amperage monitoring, probes for crusher levels, and lasers for bin level.  Information from these instruments feed the control logic.

The Etheridge Maximizer™ control algorithm processes the field information and push the plant production within the specified parameters.  The optimal settings are determined during our onsite system calibration.

Over 90% of the installation wiring associated with this system is in the motor control center.  There are a very limited amount of field sensors required. This greatly minimizes the installation costs of our systems.

On retrofit jobs, the system can be installed with no downtime to the plant.  Additionally, the system is installed in a way that current manual controls and safety interlocks will continue to function as they currently do.

System costs are typically between $45,000 and $100,000 depending on the number of pieces of equipment monitored and the plant complexity.  With the guaranteed production increase, these systems pay for themselves in less than 3 months!  Contact us for a detailed proposal.

included in the system

  • Field instruments to measure amperage, bin levels and crusher levels 
  • PLC’s for process control
  • QIMS™ with Wonderware runtime license
  • Operator computer
  • Etheridge Maximizer™ feeder control
  • Software Speed Switches™
  • Flexible interlocking
  • Customized Daily Production Reporting
  • Downtime monitoring
  • Historical trending for all equipment amperages, scales, levels
  • Onsite calibration
  • Onsite training of plant personnel
  • 1-year maintenance agreement with on-line support
  • Onsite installation of PLC’s
  • 10% production increase guarantee

 

optional features

  • Sequential Start-Stop
  • Bin loadout automation
  • Truck dumping control
  • Crusher tightening
  • Stacker automation
  • Enhanced equipment maintenance monitoring
  • Turnkey installation
  • Enhanced crusher monitoring, oil temperature, etc.
  • Additional operator and management monitoring stations
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rock solid for 35 years

rock solid for 35 years

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In Memory of Gene Etheridge 1947-2009

Check us out at the AGG1 Expo in Cincinnati, OH

Feb. 16-18 2010 

Booth #1837

See Our Presentation “Small Projects, Big Profits”  Feb 17 7:30-9 AM